FASS Titanium Install 99-04 Ford Powerstroke 6.0L, 7.3L Part 3

The FASS Titanium series designed for the 1999-2004 Ford Powerstroke 6.0L/7.3L is available at Orange County Diesel in Huntington Beach, California. If you have any questions about any other FASS product, or if you need expert assistance installing your FASS Platinum, feel free to call and speak to a FASS service professional at 714-848-2170.

This is Part 3 of a model-specific four-part series about how to install a FASS Platinum fuel system.

Please find the links to Part 1, Part 2, and Part 4 here.

Step 3: Mount fuel system.

Using thread tape, install the 10-298 into "E."

Install the 10-299 into the "T" port on the opposite end.

Attach BR-2001 to back of system using 5 1 1/4” Hex bolts and WA-2001 spacers. Torque to 110in/lbs.

Placing the RS-1001 between the FB-2001 & the BR-2001, assemble the FASS pump brackets together. Hold pump up to the mounting location for rough fitting.

Position the pump assembly at the mounting location (emergency brake cable bracket) and check for fit. Once location is established, use the mounting template on back of manual to accurately mark drill points.

Route wire harness along frame rail to mounting location. Plug female plug of the FASS harness into pump. Turn key to "on." With pump operating, liberally spray WD-40 (or equivalent) into "T" port.

Pre-drill holes. Final drill with 3/8” bit. Mount pump and tighten all bolts.

Apply motor oil to gasket located on filters. Attach to system and hand-tighten.